If you really think you are going to be pulling that much power, (160Amps) then just replace the factory wiring with high current wire, say 2AWG for the alternator wire, 2AWG for the positive battery strap, and 6AWG for the two ground straps. 2AWG is the minimum recommended wire size you should use for 160Amps of current, and the two 6 gauge ground straps will also handle 160A.
Full Answer
Will a 135 amp top alternator work on a 2004 F250?
I have a 2004 F250 SD 6.0 Powerstroke and the single 110 amp alternator needs to be replaced/rebuilt. I am told the stock 135 amp top alternator of the 04 dual alternator system will work as it's replacement for an upgrade to a higher output alternator in it's place by a local reputable Independent alternator repair shop owner.
Will stock stock 135 amp top alternator work in 04?
I am told the stock 135 amp top alternator of the 04 dual alternator system will work as it's replacement for an upgrade to a higher output alternator in it's place by a local reputable Independent alternator repair shop owner.
What size cable do I need for a Ford F250?
This is a complete replacement cable kit for the 2003-2007 Ford F250 and F350 Super Duty trucks and 2003-2005 Ford Excursions with the 6.0L PowerStroke Diesel Engine (complete list below). Stock Cable size is 1/0 AWG with a 2 AWG crossover cable if you can believe that!
Is the PCM of a single alternator compatible with the alternator?
The PCM in a single alternator truck does not communicate w/ the alternator. You do not need to worry about compatability w/ the PCM in your decision of which alternator to buy.
What gauge wire is an alternator wire?
Re: gauge of wire for Alternator to battery? Six or eight gauge, minimum. Re: gauge of wire for Alternator to battery? Re: gauge of wire for Alternator to battery?
How do you upgrade the alternator wire?
0:3014:02How To Install the Big 3 Upgrade - Car Audio - YouTubeYouTubeStart of suggested clipEnd of suggested clipThere's three connections that need to be upgraded. So that's really going to be your charging wireMoreThere's three connections that need to be upgraded. So that's really going to be your charging wire from your alternator. To your battery positive and then you're going to upgrade your battery's.
How do you wire a Ford alternator?
2:019:54How To 1 Wire Alternator Using Original Ford Wiring - YouTubeYouTubeStart of suggested clipEnd of suggested clipThe main yellow with black wire going into the voltage regulator now we'll say something about this.MoreThe main yellow with black wire going into the voltage regulator now we'll say something about this. Here. They call it a voltage regulator pre-1965 on the wiring. Diagrams.
What color wires go to alternator?
Ans: Connect the positive cord to the positive terminal of the alternator. One cable connects to the starter motor, while the other connects to your battery if your alternator has two positive terminals. The two positive cables will be red and will be located nearby.
Can I use 4 gauge wire for the Big 3?
The “Big 3” name is because we will be upgrading three key wires in the vehicle. Here are the wires you need to upgrade: Ground wire from battery to frame: Use at least a 4 AWG wire and place it directly under the factory ground strap that runs from the negative battery post to the frame of the vehicle.
What are the 2 wires on an alternator?
Wiring Connections Exciter wire is connected to the L terminal of an alternator and is used to turn on the voltage regulator. Excitor wire is needed to generate the voltage required for the alternator to start running.
Does Ford make a one wire alternator?
Description. Our Ford One-Wire Alternators make a simple and neat installation in your vehicle's engine compartment. All you need to run is one wire from the alternator to a positive battery connection.
How do you install a single wire alternator?
0:366:40How to Wire a 1 Wire/3 Wire Alternator (10SI Delco Style) to a Farm TractorYouTubeStart of suggested clipEnd of suggested clipThrough just the mounting bolts you always want to use the external bolt. And put a nice piece ofMoreThrough just the mounting bolts you always want to use the external bolt. And put a nice piece of battery cable. And get a good solid ground. So I have my alternator mounted.
How does a 1 wire alternator work?
As you might assume, the concept behind a one-wire alternator is that there is a single wire used to connect the alternator to the battery. The voltage regulator is internal, and there are no other wires that need to be connected to your electrical system.
What is alternator field wire?
An alternator field disconnect is used to protect the diodes in an alternator when the battery switch is inadvertently turned to the "OFF" position. Essentially it turns off the alternator output.
Will an alternator work without an exciter wire?
The exciter wire is used to turn on the voltage regulator. This wire, when unplugged, should have approx. 12.5 volts with the key on. If it does not then the alternator will not work.
What is the orange wire on alternator?
The orange wire carries the alternator's output, if it is on the correct alternator terminal. There should be continuity in the positive side of the boat's circuit back to the engine start battery, which is how the alternator output charges the battery, but that continuity usually is via more than one wire.
Description
The factory cable set leaves a lot to desire with thin wall terminals and lugs. In addition, none of the terminations are insulated from the elements which causes them to break down over time. The driver’s side negative battery cable connects to the frame (not the block) and the crossover cable is inadequately sized at 2 AWG.
Options
First I have to say I was blown away by the quality of the materials, workmanship, and the presentation of this kit. There are many on the market, but this is the one to buy. I shopped for endless hours, looking for the best kit I could find, which would solve my 6.0 Powerstroke issues with power.
Is the 6.0 CS/CTS expandable?
Then if you want to analog gauges to monitor everything that is essential for the 6.0, you'll be right up there in price with the CS/CTS expandable.
Does a PCM communicate with an alternator?
The PCM in a single alternator truck does not communicate w/ the alternator. You do not need to worry about compatability w/ the PCM in your decision of which alternator to buy.
Does DC Power INC have 270 amp alternator?
Look up DC Power INC I have their 270amp alternator. You will need to upgrade the cables along with it but you never have another problem again. The problem with pumped up stock sized case alternators is HEAT and that will destroy the diodes in due time and you will be again replacing what only seems like a better alternator again.
Do alternators need a test stand?
Your alternator repair shop should have a test stand to verify the outputs and be able to give you some additional insight. Amps are like torque in the electrical system, if they aren't available where you need them, they aren't of much use to you. W.
Do you fuse the battery and alternator?
The factory setup does not fuse the connection between the batteries and the alternator. I really don't see the point of fusing your high current wire without also fusing the factory wire. If you want to though, two 100A fuses in parallel will do the same thing as one 200A fuse, but the 200A fuse is a better idea.
Is there a fuse between the alternator and the battery?
Not true. There is no fuse between the alternator and the batteries.